Antiwetting method and compositions

ABSTRACT

NOVEL SILICO-FLUOROCARBON COMPOUNDS USEFUL FOR RENDERING SILICEOUS SURFACES RESISTANT TO WATER WETTING.

United States Patent O U.S. Cl. 260-448.8 R 5 Claims ABSTRACT OF THE DISCLOSURE Novel silico-fluorocarbon compounds useful for rendermg siliceous surfaces resistant to water Wetting.

CROSS REFERENCE TO RELATED APPLICATIONS I This application is a divisional of copending application Ser. No. 569,036, filed Aug. 1, 1966, now US. Pat. No. 3,620,820.

This invention relates to a method of rendering a surface resistant to Wetting and fogging. More particularly, it relates to the application of novel silico-fluorocar-bon compounds to siliceous surfaces thereby rendering them resistant to wetting. Still more particularly, it relates to the treatment of hdyroxylic surfaces with novel silicofluorocarbon compounds thereby rendering them resistant to wetting for long periods of time.

It is known to treat siliceous surfaces, such as glass in automobile and aircraft Windshields and the window panes of domestic and commercial buildings with a variety of chemical agents and mixtures in order to render them resistant to wetting and fogging with some degree of success. However, among the unsatisfactory features of these treatments are the relatively short duration of the desired characteristic as limited by mechanical attrition, natural attrition by the elements, and other limitations, such as interference with light transmissions and the like.

It has now been found that hydroxylic surfaces can be rendered substantially resistant to wetting by the application thereto of a minor amount of a compound of the formula:

in which R is a lower alkyl group, X is a bivalent radical and the subscript m is an integer in the range 4-12, inclusive; n equals 2m plus 1 minus p; p is zero or an integer less than 6 and is less than n/ 2; q is zero or 1 and r is zero or in the range 1-3, inclusive, and when q is zero, r is zero. In the formula X is selected from the group consisting of:

In particular, when a siliceous hdyroxylic surface, such as glass, is coated with a compound of the above formula in an application as by an aerosol spray, the so treated surface has remarkably improved antiwetting characteristics. Neither water nor oil appreciably wets the surface. During the application or shortly thereafter, there appears to be a chemical interaction between the glass and the applied compound. In any event a strongly bonded 3,772,346 Patented Nov. 13, 1973 ice film of molecular proportions appears to result which persists for months, even under the direct action of wind, sun and rain, making such a protective treatment particularly useful, for example, for automobile and aircraft 5 Windshields and for windows of multistoried buildings.

The film does not appear to affect light transmission.

Similarly, when cloth, paper, leather, wood and other surfaces containing hydroxyl groups as in cellulose etc. are treated as above, they too become resistant to wetting, which characteristic persists.

By a minor amount is meant suflicient of the compound to produce at least a monomolecular film, preferably sufficient to yield a molecular film in the range from 1 to about 50 molecular layers.

In accordance with this invention, it has been found that the application of a small amount of a lower trialkoxy silane, such as to glass greatly improves the wetting and fogging resistance of the glass. The application is conveniently accomplished by use of a volatile inert carrier solvent, such as acetone, light hydrocarbon fractions, methanol, 2-propanol, ethanol, lower ethers and the like in an ordinary aerosol bomb-type dispenser wherein the concentration of the active compound is in the range from about .01 to 1 weight percent and higher. In aerosol dispensers Freon-type compounds may be used as the propellant.

Representative compounds useful in the subject invention include the following:

CF (CF CH CH SKOCH 3 (0C2H5 3 CF (CF CH NH (CH Si (OCH 3 2( 2) s z 3) 2) a z s) 3 HCF (CF CH 0C (CI-10H) CH2O (CH 31 (001-1 3 2( 2) 'z z 2) 2 a a a HCF CF ,cH,0 CH CHOHCH NH (CH ,si 00 3, 3 HCF (CF QCHZO CH(CH OH) CHzNH and the like compounds.

By lower alkoxy in regard to the subject silanes is meant C -C alkoxy groups, inclusive.

For the better understanding of those skilled in the art, the following examples are solely for purposes of illust-ration and not by way of limitation.

PREPARATION OF ANTIWETTING AGENTS Example 1 An essentially equimolar portion of the fluoroalcohol, 1 I1,1 1l,1l[ -eicosafluoro-1 undecanol and 3 glycidoxypropyltrimethoxysilane with an added catalytic amount of benzyltrimethylammoniumhydroxide was heated at the reflux temperature for about 48 hours. Nuclear magnetic resonance and infrared spectra indicated substantially complete conversion based upon the epoxy spectral function.

Example 2 Approximately equimolar quantities of lgdlij-pentadecafluoro-l-octanol and 3 glycidoxypropyltrimethoxysilane were heated at the reflux in the presence of added quaternary ammonium hydroxide catalyst until substantially complete reaction had taken place.

3 Example 3 A solution of 1,1I *I ,1lg-eic-osafluoro-l-undecyl tosylate was reacted with potassium iodide in an inert solvent, thereby converting the ester to IEJEJlE-eicosafiuoro-liodide. These perfiuoroalkyl iodides were found to be readily convertible by standard metathetical replacement reactions to other functional groups, such as perfiuoroalkyl amines. Thus by reaction with fi-aminopropyltriethoxysilane the desired antiwetting agent is formed. The reaction is conveniently followed by iodimetric titration of reaction product aliquots. Similarly, by displacement of iodide by sulfhydryl, i.e., SH, and coupling as by reaction with 3-glycidoxypropyltrimethoxysilane, the corresponding mercapto-linked antiwetting agent is obtainable. Usually where the final linkage is obtained by reaction with an epoxide ring, the product appears to be a mixture with the pirmary adduct prevailing and the methylol product, i.e.,

R CH --SCH (CH OH) CH Si OR 3 being present in lesser amounts, wherein R; indicates a perfluoro or essentially perfluoro group.

Example 4.Wetting test Solutions of the reaction products of Examples 1 and 2 above (approximately 12% by weight) were prepared using Z-propanol solvent.

Clear, air-dried glass plates were partially immersed in the vertical position in the above stirred solutions for about one minute and withdrawn and held in the vertical position while drying at room temperature or dried while held in the vertical in a forced air oven at 200220 F. for about 45 minutes.

Whether oven dried or air dried, the surfaces of the dipped plates were resistant to wetting by oils and water, as shown by the shape and contact angle of drops of water and drops of oil placed on the plates held on the horizontal plane.

Example 5.-Adhesion test Glass plates coated as in Example 4 were washed with acetone, then scrubbed using a washcloth and an alkylbenzene sulfonate detergent, and finally were scoured with a scrub brush and an abrasive household cleanser powder. No appreciable diminution of the wet resistance was visually detectable or apparent.

Example 6.Spray coating Solutions of HCF CF CH OCH CH (OH) in 2-propanol containing 0.016 to 0.008 mol of active per liter of solution were prepared. Glass plates were then spray coated with the solution using venturi-type nozzles. Solutions containing as little as 1 gram of active per liter of solution were found to produce durable antiwetting surface coatings. Lower alkanols, such as methanol, ethanol and propanol, are useful solvent media.

Example 7.Weather-O-Meter test Glass plates (1) were spray coated with the l-gram solution as in Example 6, and separate plates (2) were spray coated with an unreacted mixture of fiuoroundecanol and 3-glycidoxypropyltrimethoxysilane (i.e., the unreacted feed components of Example 2). After 23 hours under the Weather-O-Meter test conditions (ASTM E42-64 Type DH) the plates treated as in (1) had excellent antiwetting characteristics, while those treated in (2) had no resistance to wetting.

Example 8.Fade-O-Meter test Glass plates spray coated with the l-gram active solution as in Example 7 were placed in a Fade-O-Meter unit 4 and tested (ASTM E42-64 Type H with no spray). After 1924 hours, the glass plates had no apparent reduction in their resistance to wetting.

Example 9.Dishwashing test Glass plates coated as in (l) and (2) of Example 7 were tested in a commercial dishwasher, except that the water temperature was substantially higher than in conventional practice in order to obtain an accelerated test. After eight cycles the plates coated as in 7(1) had very good resistance to wetting, while those treated as in 7(2) had no detectable resistance to wetting.

Example 10.Automobile glass surface The windshield and other glass surfaces of a recent model automobile were cleaned and partially spray coated as in Example 7(1) and the automobile driven in conventional use. These surfaces, treated and untreated, were tested by spraying with water and noting the run-off rate and beading. After three weeks the treated glass surface subject to windshield wiper action had undergone some reduction in its resistance to wetting. Other treated surfaces had had no detectable reduction in anti'wetting characteristics. As between treated and untreated glass surfaces, water run-off for the former was substantially faster and more complete than for the latter.

Example 11.Window test Several weather-side Windows of a commercial laboratory building were thoroughly cleaned and spray coated using a solution constituted as in Example 7(1), except that a conventional aerosol bomb spray unit charged with Freon 12 was employed. After an exposure period of 82 days, treated windows continued to exhibit good resistance to wetting by water spraying.

Example 12.Mold release agent test A commercial unsaturated polyester molding composition was used to test the mold release characteristics of glass molds which had been spray coated by an aerosol spray as in Example 11. When the polyester is cast and cured in an untreated glass mold, the casting adheres tenaciously to the mold. The spray treated molds readily and easily released the casting.

The foregoing examples demonstrate that the novel corn The foregoing examples demonstrate that the novel compositions herein disclosed adhered strongly and for prolonged periods to siliceous surfaces, such as glass, and the like. In a similar manner wood samples, such as commercial plywood, were rendered resistant to wetting by a spray coating treatment using the areosol procedure and composition as in the foregoing examples. This treatment rendered the samples resistant to wetting such that no warpage of the sample had occurred after successive subjection to water vapor for a prolonged period, i.e., humidity at ambient temperature, and immersion in cold Water for two hours followed by drying at C. for four hours. On the other hand, non-hydroxylic materials, such as metallic surfaces and the like, do not exhibit the prolonged resistance to wetting described above.

In view of the foregoing, it appears that there is a chemical interaction between the subject compounds and hydroxylic surfaces, that is, surfaces having free hydroxyl groups available, which may be represented as follows:

wherein 'R Z corresponds to the above described fluorine containing radicals as attached to trialkyloxy silanes and B is a hydroxyl group bearing substrate. Applicant, of course, does not wish to be bound by the foregoing theory because, other and similar chemical representations being equally as reasonable, or more so, can be formulated to explain the above described experimental facts.

The embodiments of the invention in which an exclusive property is claimed are as follows:

1. Composition obtained by reacting a 3-glycidoxypropyl-lower trialkoxysilane with a fluoro-l-alkanol by heating a substantially equimolar mixture of said reactants at the reflux temperature for a period sufficient for the disappearance of the epoxy spectral function from the infrared spectra of the product mixture, said fluoroalkanol being of the formula wherein m is an integer in the range 4-12, inclusive; n equals 2m plus 1 minus p; p is zero or an integer less than 6 and is less than n/ 2; said reaction being catalyzed by a catalytic amount of a quaternary ammonium hydroxide; and said composition having as the prevailing product the primary adduct of the formula C -F H OCH CHOHCH O(CH Si(OR) wherein n, m and p are as defined above.

2. Composition obtained by reacting a a-aminopropyllower-trialkoxysilane with a perfluoro-l-alkyl iodide by heating a substantially equimolar mixture of said reactants at the reflux temperature until substantially all of the iodine has been displaced as shown by iodimetric titration of reaction mixture aliquots.

References Cited UNITED STATES PATENTS 3,012,006 12/1961 Holbrook et a1.

260448.8 R X 3,331,813 7/1967 Pittman et a1. 260-448.8 R X 2,946,701 7/1960 Plueddemann 260-448.8 R X 3,385,904 5/1968 Pavlik 260448.8 R X 20 DANIEL E. WYMAN, Primary Examiner P. F. SHAVER, Assistant Examiner US. Cl. X.R. 

